Case 1: High-Efficiency Picking & High-Density Storage for 2,000+ SKUs
A large pharmaceutical manufacturer with an annual production capacity of 35,000 tons. As product categories and order volumes increased, the client required a solution for high-density storage and high-frequency order picking.
Challenges
• Large number of SKUs with low manual picking efficiency.
• Insufficient warehouse space, with materials scattered across multiple locations.
• Need for full-process traceability of pharmaceutical products.
Product Configuration
• Four-Way Tote Shuttle Robots
• Tote Lifter
• High-Speed Tote Lifter
• Conveyor System
• Four-Way Tote Shuttle Racking
• WMS / WCS / API / ECS Systems
Results
Space Utilization
Increased to 95%, enabling high-density storage of multiple tote sizes.
Operational Flexibility
The number of shuttle robots can be easily adjusted to meet peak order demand.
Throughput
450 totes/hour.
Efficiency Gain
Overall operational efficiency improved by 80%.
Accuracy
Picking accuracy reached 99.99%.
Automation
Achieved full-process automation from inbound to order picking, with real-time traceability for all products.
