Case 4: Solving Storage Challenges for Raw Materials and Finished Goods
The client is a manufacturer of high-performance polarizer films. To support production capacity expansion, the company needed a solution for high-density, zone-based storage of materials in various specifications, as well as intelligent and automated handling within the facility to reduce manual labor intensity.
Storage Challenges
- Varying material sizes result in high manual labor intensity.
- Large material volume leads to disorganized storage layout.
- Lack of end-to-end visibility from production to warehousing causes information delays.
Products Delivered
- Pallet stacker crane
- Four-way pallet shuttle robot
- Two-way pallet shuttle robot
- AGV transport robot
- Forklift-type AGV
- Conveyor system
- Racking system for stacker cranes and shuttle robots
- Software suite: API / WMS / WCS / ECS
Project Results
The project deployed a combined solution of pallet stacker cranes and pallet shuttle robots, enabling high-density storage of both raw materials and finished products, with space utilization improved by over 80%. Inside the warehouse, two-way pallet shuttle robots work in coordination with the stacker cranes to move materials, which are then transported by four-way shuttle robots to the picking stations. Low-profile AGVs handle outbound transfers. The system covers critical processes including picking, conveying, de-palletizing, strapping, and palletizing, achieving fully unmanned operations with an accuracy rate of up to 99.99%.
