Manufacturing Industry Challenges
Modern manufacturing enterprises are under increasing pressure from multiple fronts. Key challenges include:
- High product variety and customization: Shorter product life cycles and demand for customized products require flexible and responsive production systems.
- Space constraints: Many factories face limited floor space, multi-floor production lines, and structural limitations that restrict traditional warehouse expansion.
- Complex workflows: Coordinating materials across inbound, picking, sub-assembly, testing, and final assembly across multiple floors is difficult.
- Labor and operational challenges: Rising labor costs, manual material handling, and potential human errors lead to inefficiencies, delays, and safety risks.
- Traceability and integration needs: Maintaining full-process visibility and digital traceability from raw materials to finished products remains a challenge for many companies.
These challenges make it difficult for manufacturers to achieve high productivity, lean operations, and agile logistics.
How DELIECN Solves These Challenges
DELIECN provides an intelligent logistics system covering pallet warehouses, bin warehouses, production line delivery, assembly, and testing stations. The solution enables end-to-end management of material flow, from inbound components, kitting, production line delivery, to sub-assembly and finished product storage.
Successful Project Configuration：
Pallet Stacker Crane Automated Warehouse
Innovative Design: Single-aisle double stacker crane system implemented in just 1,400㎡, maximizing throughput in limited space.
High-efficiency Operations: Two-level Steel Structure Platform connect warehouse operations to first- and second-floor production lines. ual-station RGVs and chain/roller conveyors ensure smooth inbound/outbound and picking processes.
Bin Automated Warehouse
Warehouse Location: Located on the second floor.
Flexible Storage: Using CTU bin robots to support single-bin and full-set double-bin stacking, meeting multi-SKU, small-batch production needs.
AGV Flexible Logistics
Multi-type AGVs: Pallet-staging AGVs, transfer AGVs, and bin-clamping AGVs manage specific materials and processes.
End-to-End Material Flow: Seamless coverage of assembly, testing, coating, and return-to-stock ensures uninterrupted production.
Proprietary Software System
- WMS (Warehouse Management System): Centralized inventory and slotting management, fully integrated with MES/ERP for real-time visibility.
- WCS/RCS (Warehouse & Robot Control System): Efficiently coordinates stacker cranes, AGVs, and conveyors.
- 3D Centralized Visualization: Real-time monitoring of warehouse and production line operations, enabling proactive scheduling, maintenance, and digital management.
Project Highlights
1.Single-Aisle Double Stacker Cranes: Proprietary scheduling and collision-avoidance algorithms enable safe, stable, and high-concurrency operations in a limited footprint.
2.Layered and Segmented Storage Management: Large items in pallet warehouses; small items in bin warehouses, supporting multi-SKU, small-batch, and multi-cadence production.
3.AGV Material Transport: Different AGV types handle specific materials, ensuring seamless transport between warehouses, production lines, and workstations.
4.Two-Level Conveyor Design: Upper level for loaded pallets, lower level for empty pallet return, optimizing space and improving material flow efficiency.
Project Benefits
3x Increased Space Utilization: High-density storage under the canopy significantly frees up land compared to traditional flat storage.
Significant Logistics Efficiency Improvement: Goods-to-person operations in pallet and bin warehouses increase efficiency by 80%, with picking accuracy reaching 99.99%.
Flexible Production Line Logistics: AGVs replace manual delivery, supporting multi-process, multi-cadence switching, and reducing line waiting times.
Full-Process Traceability: Digital tracking from inbound, picking, assembly, testing, to finished products breaks silos between warehousing, logistics, and production.
Enhanced Corporate Image: 3D centralized control systems visualize operations, equipment status, and business data, improving management and corporate reputation.
Improved Smart Manufacturing Management: MES/ERP integration enables real-time inventory synchronization, accurate work-order delivery, kitting, JIT supply, and end-to-end traceability, preventing shortages and misplacements.
Why Choose DELIECN
DELIECN empowers manufacturers to achieve high-density storage, high-efficiency handling, and advanced information management in limited space. By implementing a comprehensive intelligent logistics system spanning the entire production process, DELIECN delivers a scalable, replicable solution for high-end manufacturing enterprises facing multi-floor, multi-process, and space-constrained environments.
